Aplicação de Ferramentas de Manufatura Enxuta em processo de montagem de motocicletas no Polo Industrial de Manaus / Lean Manufacturing Tools application in motorcycle assembly process at Manaus Industrial Zone

Raphael Kinzu Dimario, Sandro Breval Santiago, Edilson Marques Magalhães, João Nazareno Nonato Quaresma

Abstract


O objetivo da pesquisa foi avaliar a aplicabilidade de ferramentas da manufatura enxuta em processos de montagem de motocicletas objetivando aumento de produtividade, controle de paradas da linha de produção e evolução no 5S. A pesquisa foi conduzida através de estudo de caso descritivo e quantitativo, com base em coleta de dados no processo produtivo.O brainstorming foi utilizado para conduzir a definição de qual ferramenta utilizar e o PDCA utilizado como meio de planejamento para a implementação. Como resultados, a aplicabilidade das ferramentas se tornou significativa, demonstrado através da melhoria de performance do processo avaliado. Ao todo, dez ferramentas foram implementadas, trazendo aumento de 37,5% em produtividade, redução de 52% em parada de linha e melhoria de 15% na média geral do 5S, além de redução de 14% no estoque em processo.


Keywords


Manufatura Enxuta, 5S, Kaizen, Indicadores de Performance.

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DOI: https://doi.org/10.34117/bjdv6n5-222

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